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ResourcesCastingThree Benefits of Urethane Casting

Three Benefits of Urethane Casting

picture of Joel Schadegg
Written by
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Updated by
 2 min read
Published October 5, 2020
Updated September 12, 2024

Whether you’re a Fortune 500 company or a start-up looking to beat your competitor to market, striking the right balance between high-quality, end-use parts and production lead-time can be a headache.

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Whether you’re a Fortune 500 company or a start-up looking to beat your competitor to market, striking the right balance between high-quality, end-use parts and production lead-time can be a headache. For customers who need an alternative to PolyJet 3D printing for sturdier parts, urethane casting offers a solution.

Urethane casting is a two-part process. First, a 3D printed “master pattern” is created to serve as a template for a silicone mold. Once created, the mold is then used to cast urethane parts.

Here are three benefits of urethane casting:

Highly Accurate Production

We can offer urethane casted parts as large as 30” long. Our typical tolerance on Urethanes is +/- .020" per inch (please see our Manufacturing Standards for more details). Irregular or overly-thick geometries may cause deviances to normal tolerances due to shrinkage. A shrinkage rate of +0.15% can be expected due to thermal expansion of the liquid, and the response of the flexible mold.

A Wide Variety of Finish Options

Urethane-cast parts can be either rigid, flexible, or even rubber-like depending on the composition of the urethane used. We offer urethane in a wide variety of color options including translucent, black, and PMS/RAL color matching. Parts may also be applied with a standard, smooth finish, or a custom finish, which includes adding hardware installations and painting.

Polyurethane part
Polyurethane part

Rapid Turnaround on Parts

Urethane parts have great end-use applications and can often bring a project to its next level for end-user testing or short run production. Urethane cast parts typically ship in 2-4 weeks with first articles often available earlier. Sometimes this can be faster than injection molding.

picture of Joel Schadegg
Joel Schadegg
Hey, I’m Joel and I’ll be your guide for everything Xometry! From my time as an Additive Technician in our 3D printing facility to operating a team of case managers as a Business Unit Manager, I have made it my personal mission to help customers like you you get the most out of the Xometry Experience. Now, as an Applications Engineer, I am here to help you by providing expert advice to help you excel and achieve success on your projects.

Read more articles by Joel Schadegg

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